What faults may occur during the use of the rotary reducer? How to troubleshoot?

Possible faults that may occur during the use of the rotary reducer include:

Reducer oil leakage: Check whether the reducer oil seal is damaged and whether the lubricating oil pipe is leaking.

Gear unit temperature too high: Check if the cooling system is working properly and if there is any coolant leakage.

Excessive vibration of the gearbox: Check whether the foundation of the gearbox is stable and whether there is unbalanced load.

Excessive noise from the gearbox: Check if there is wear on the gearbox and if it is necessary to replace vulnerable parts.

Uneven operation of the reducer: Check if the transmission shaft of the reducer is concentric and if the transmission shaft is damaged.

Reducer leakage: Check if the motor wiring is correct and if there is any leakage.

Gear unit overload: Check if the working load exceeds the bearing capacity of the gear unit.

The gearbox cannot stop: Check if there are any faults in the control system, such as whether the control valve is stuck.

To troubleshoot the fault of the rotary reducer, it is necessary to start from the following aspects:

Check if the oil seal of the gearbox is damaged, and replace it promptly if there is any damage.

Check if the cooling system is working properly and repair any faults in a timely manner.

Check if the foundation of the reducer is stable, and if there is any instability, reinforce it in a timely manner.

Check if the transmission shaft of the reducer is concentric, and adjust it promptly if there is any deviation.

Check if the vulnerable parts of the gearbox are worn, and replace them promptly if there is any wear.

Check if the cooling system of the gearbox is in good condition, and repair any faults in a timely manner.

Check if the motor wiring is correct, and promptly handle any leakage.

Check if the working load of the reducer exceeds its carrying capacity, and adjust it in a timely manner if there is any overload.

Check if there are any faults in the control system, such as whether the control valve is stuck. If there are any faults, repair them promptly.

Through the above steps, it is possible to effectively troubleshoot the faults of the rotary reducer, ensuring the normal operation and service life of the equipment.